Dry Powder Sterile, Injection Sterile Plant, Liquid Dosage, Pharma, Small Volume Parental, Vial washing, sterilization, filling, stoppering, and capping line, Washing, Filling, packing, Washing, Filling, packing
VIAL STERILIZATION & DE-PYROGENTAION TUNNEL
VIAL STERILIZATION & DE-PYROGENTAION TUNNEL
De-pyrogenation tunnels designed to sterilize and de-pyrogenate glass containers with a continuous process maintaining an ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements.
Designed to allow higher outputs in a more compact body and with better control of the process. INTERTECH tunnels are equipped with
- Cooling system for the cooling zone.
- Sterilizing of the cooling zone.
- Automatic air balancing between aseptic and non-aseptic area of the tunnel.
- Shutter positioning monitoring and automatic adjustment are some of the options available to meet specific customer requirements.
TECHNICAL PARAMETERS
- Sterilizing Temperature – 350 Deg C
- Sterilizing Time – 5min to 7 min
- Net stripe speed – 50-250 mm/min
- Cleanness grade & method – 100 class with vertical laminar flow
- Speed – 100 to 300 Ampoules /min.
Technical Specifications
| DST 300 | DST 400 | DST 450 | DST 600 | DST 900 | DST 1200 | |
| Length | 2700 | 3315 | 2800 | 2800 | 3900 | 4200 |
| Height | 2400 | 2400 | 2400 | 2400 | 2400 | 2400 |
| Width | 1300 | 1400 | 1400 | 1450 | 1550 | 2150 |
| Belt width | 300 | 400 | 400 | 450 | 600 | 1200 |
| Exhaust Air-m3/hr | 1347 | 1845 | 1845 | 1244 | 4448 | 8227 |
| Installed Power(kw) | 38 | 45 | 45 | 29 | 55 | 95 |
Salient Features
- Each independent filter plenum is provided with filter integrity sample ports.
- The equipment’s conveyor net is monitored and alarm status is activated if it operates outside the belt speed set points.
- Provision for ports to allow introduction of validation thermocouples in each zone
- The tunnel is provided with fully integrated vial flow control logic to allow automatic stops and restarts of the equipment.
- All filter modules have differential pressure gauges to monitor pressure. Pressure switches with high and low alarms
- When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.
- The air quantity in whole machine can be set to auto section frequency- conversion balance.
- All critical parameters i.e. temp., Fan speed etc. has auto recording facility.
Your Process. Our Precision.
Partner with Intertech Technologies for scalable, GMP-compliant machinery trusted by the world’s leading manufacturers.
